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High quality rice bran oil expeller machine

Place of Origin:
Jinan, China (Mainland)
Brand Name:
LD
Certification:
ISO9001
Min.Order Quantity:
1 Set/Sets Rice bran oil making machine
Price:
US $100 - 100,000/ Set
Payment Terms:
paypal,UnionPay, Visa/MasterCard, Amex, Discover,T/T
Supply Ability:
15 Set/Sets per Month rice bran oil machine
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Product Description

Compose of impurities in the crude oil of High quality rice bran oil expeller machine:
Mechanical Impurities of High quality rice bran oil expeller machine:This impurities will not dissolve in the oil and fat .They are main silt, meal ,fiber ,grass and other solid impurities.
Fat soluble impurities of High quality rice bran oil expeller machine :free fatty acid , pigment , tocopherol,Hydro carbons ,Wax , Ketone , and trace metal etc
The process of High quality rice bran oil expeller machine:
1.Decolour tank is for bleaching grease.
2.Deodorizing tank is for desdorizing grease(stainless steel).
3.Conducting oil furnace provide thermal enery need for production, the temperature reach to 280degree.
4.Vacuum pump provides vacuum for bleaching, deodorization which can reach 755mmHg or more;
5.Air compreassor can dry the bleached clay
6.Air press is for filter clay
7.Steam generator can generate steam distillation required.
8.This kind of oil refining eqiupment make the oi reach the standard level national edible oil.

The oil grade after refinery of High quality rice bran oil expeller machine:
One grade oil of High quality rice bran oil expeller machine; after Degumming to Dewaxing No smell, Good taste
Two grade oil of High quality rice bran oil expeller machine; after Degumming to Deodorization No smell, Good taste
Three grade oil of High quality rice bran oil expeller machine; after Degumming ,Deacidification Four grade oil of High quality rice bran oil expeller machine; after Degumming, Has the inherent sunflower oil taste and smell, no odor.

High quality rice bran oil expeller machine

Rice bran is the outer layer of the rice.It includes rice bran and rice germ.

Rice Bran Oil is truly "The World's Healthiest" edible oil, containing vitamins, antioxidants, nutrients and trans fat free. It's not just delicate and flavorful, it can help lower cholesterol, fight diseases, enhance the immune system, fight free radicals and more. Rice Bran Oil is extremely light, versatile and delicious. Use it to fry, sauté, in salad dressings, baking, dipping oils and where ever you use cooking oil. Once you use it you will be amazed cooking light and healthy is also the best tasting.

High quality rice bran oil expeller machine

Composition of Rice Bran Oil

Rice bran oil has a composition similar to that of peanut oil, with 38% monounsaturated, 37% polyunsaturated, and 25% saturated fatty acids. The fatty acid composition is:

Fatty acid

Percentage

Myristic acid

0.6%

Palmitic acid

21.5%

Stearic acid

2.9%

Oleic acid

38.4%

Linoleic acid

34.4%

α- Linolenic acid

2.2%

Rice Bran Oil Refining Equipment Introduction:

Rice bran→Magnetic separation→Cleaning →Extrusion Puffing →Counter-current

Main process description of Rice Bran Oil Refining Equipment for Pretreatmeat:

Cleaning process:

Adopt the magnetic separation removing iron miscellaneous and vibration sieve removing broken clear, rice Xi, etc.

High quality rice bran oil expeller machine

Expanding process:

Adopting the expander can both improve the yield of rice bran oil and reduce the consumption. The extrusion puffing, on the one hand, can make solution lipase in the rice bran passivated under high temperature and high pressure condition,then prevent the rice bran oil rancidity; On the other hand, the extrusion puffing can make rice bran be porous mateial grain, and increases the materials bulk density, then improve the permeability and leaching rate which solvent reacts to the material.

High quality rice bran oil expeller machine

Drying process:

The puffed rice bran contains about 12% water, and the best moisture for leaching process is 7-9%, therefore, there must be effective drying means to achieve the best leaching moisture.Adopting counter-current dryer can make water and temperature meet with follow-up process requirements, and improve the oil yield, as well as oil quality.

Process feature:

1.Different combinations of process can process various oil plants in one workshop.

2. Extrusion treatment is used for raw materials with hard extraction, large-sized powder, and large capacity, which can reduce residual oil and solvent consumption, and increase the capacity by 50-80%.

Introduction of Rice Bran Oil Refining Equipment for Oil Extraction

Material embryos→Extraction→Wet meal→Evaporation→Cooling→Product meal packing
↓
Mixed oil→Filter→Negative pressure evaporation → Crude oil
↓
Solvent recovery

High quality rice bran oil expeller machine

Features of Rice Bran Oil Refining Equipment for Oil Extraction Machine :

1. Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;

2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;

3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.

4. The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal, improve the miscella concentration and save energy by reducing the evaporation capacity.

5. The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.

High quality rice bran oil expeller machine

Introduction of Rice Bran Oil Refining Equipment for Rice bran Oil Refining

Alkali hot water
Crude oil→filter→mix→reactor→mix→reactor→centrifugal separation→oil residue
↑ ↓
Phosphoric acid hot water→mix ↓
↓
degumming oil←cooler←dry←centrifuge separation←mix←alkali liquor
↓ ↓
↓ vacuum steam jet pump←steam citric acid
↓ ↓
bleaching earth→mix→decoloring→filter→decoloring oil→mix→heat
↓
refined oil←filter←cool←deodorizing←vacuum

1. Hydration Deguming & Alkali Refining Deacidification Process

High quality rice bran oil expeller machine

2. Continuous Refining Decoloring Process

The main function of decoloring process is to remove oil pigment, residual soap grain and metal ions. Under negative pressure, the mechanical mixing method combined with steam mixing will improve the decoloring effect.

High quality rice bran oil expeller machine

3. Continuous Refining Deodorizing Process

High quality rice bran oil expeller machine

Rice Bran Oil automatic control degrease workshop part

High quality rice bran oil expeller machine

Automatic Control System of Rice Bran Oil Refining Equipment Our company has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.

High quality rice bran oil expeller machine

Process characteristics of 3T/D edible oil refining equipment.

Process description:

The whole process of intermittent refining:

Oil inlet→heating up→deacidification→dealkalizing→washing 2-3 times→dry dehydration. The total time is about 24 hours.

According to the difference of alkali thickness and oil temperature, the process of dealkalizing is divided into two types, one is low temperature with thick alkali (its initial temperature is 20 ~ 30 ℃, alkali thickness is 20 ~ 30 Be) and another one is high temperature with light alkali (its initial temperature is 75 ℃, alkali thickness is 10 to 16 Be). The former is generally applied and the latter is mainly used for crude oil which has low acid value, light clour and lustre, and less impurity.

I. Low temperature with thick alkali:

Adjust the oil temperature to 20~30℃, then put in 20~30Be alkali liquor in 5~10 minutes, and stir it about 20~60 minutes on condition of 60r/m. Increasing the temperature slowly when notice the separate of neatsoap after reacted, 1℃ per minute, when it reach 60℃, stop stiring, keep still and make soap feet settlement, it will takes nearly 6~8 hours, then let out the soapstock.

Ⅱ. High temperature light alkali operation:

Firstly,determine the alkali thickness in accordance with the alkali value of crude oil(according to the table below), account the alkali and water added in, when the alkali value is under 5, for each unit acid value, the total water added into per ton oil is 23 kg. When the alkali value is over 5, no more than 12% of the oil heavy, the exceeded alkali is only 0.005~0.002%.

Crude oil alkali value

3~5

5~7

7~10

>10

Alkali thickness Be

10

11

12

14

16

When operating, first mix the crude oil, heat the temperature to be 70 ~ 75 ℃ diluted saline or phosphoric acid (concentration 90%) , when particles appear, add alkali, then continue to stir for 40 ~ 50 minutes and heat up to be 90 ~ 95 ℃ until soap grain obviously separated, and put into nigre after 2 ~ 3 hours' static.

Ⅲ. Washing:

After releasing the nigre, grease heated up to boom 90℃, then add in the hot water for washing, stirring. Water temperature should be about 5 ~ 10 ℃ higher than the oil temperature, for low water temperature tends to emulsification. After adding the water, continue to stir for 5 minutes, then rest 4 hours for precipitation, and release the soap water, wash 2 ~ 3 times depending on the oil quality and decide. Washed oil slowly heated up to 105℃, stirred dehydration for 1 hour, washed oil can also direct inhaled decoloring pot and vacuum drying 30 minutes.

Method of operate for descoloring

1 start the vacuum pump,vacuum degree ≥700mmHg

First, after washing of alkali refining inhaled decoloring pot, stirring, at the same time warming up to 90 ℃, and stir another 30 minutes, decrease moisture below 0.1%, then inhale a few decoloring agents "white earth, activated carbon >, the quantity depends on the oil color, generally, oil amount 2 ~ 4%, stirring 30 minutes, cooled to 70 ℃, use compressed air pressure to filter oil machines to separate the white earth and oil, then get decoloring oil.

Method of operate for deodorizating

l By vacuum pump oil bleaching inhaled deodorization pot, up to 755 mmHg in vacuum degree , begin distillation and deodorization timing;

l Deodorizating time : 4 Hours

l Deodorization temperature: 240℃/755mmHg~260℃/759mmHg

l Deodorization vacuum degree: above 755mmHg

l There is steam distillation during the whole timing process.

l After deodorization, shut off the direct steam in vacuum condition , close conduction oil,open the valve for cooling water.,until the oil temperature nearly 40~80 ℃,shut off the vacuum pump valve,make test of the oil sample,if it is passed inspection,packing and finish all the manufacturing of edible oil.

Characteristics

l Both short mixed and long mixed process are adapted in washing sector, which ensures washing effectiveness.

l Equipped with vertical leaf filter to remove used bentonite from the oil, operating conveniently and continuously, low laboring tense, keeps environment well, keeps oil residence in deposable bleaching earth in low level.

l Due to accurate stirring method, decreased the maximum distance between the oil of cooling facet so as to ensure the same temperature of crystal with same quality. Better guaranteed that in the process of crystallization, crystal will not cluster in a intense area.

l Flexible system, cooling curve can be easily altered by changing water temperature, thus the kinds of products can be changed easily.

The main economic technical parameters:

Capacity T/D

3T/D

Steam consumption

900KG/T oil

Electric consumption:

28Kwh/T oil

Water(soften water)

150Kg/T oil

Phosphoric acid

2~3 kg/T oil

Alkali

Acid valuex1-3kg/T oil

Circulating water cooling water yield

150M3/H

Bleaching earth consumption

3-5Kg/toil

Waste bleaching earth oil content

Refining losses

Acid valuex1.2(chemical refining)

acid valuex

0.6(physics refining)

Bleaching losses

The quantity of bleaching earth×0.25%

Deodorization loss consumption

≤0.5%

Refining rate

1-refining consumption %

Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of High quality rice bran oil expeller machine.Shandong Leader Machinery Co.,Ltd. manufacture High quality rice bran oil expeller machine making machine using cutting-edge technology,Shandong Leader Machinery Co.,Ltd. have many kinds of Solvent Extraction Plant for you reference,such as High quality rice bran oil expeller machine,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Solvent Extraction Plant.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:sales2@ldfoodmachine.com,Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for High quality rice bran oil expeller machine, inform us raw material you want to use for High quality rice bran oil expeller machine,and specific requirements for High quality rice bran oil expeller machine.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Solvent Extraction Plant.

Shandong Leader Machinery Co.,Ltd. is one of the leading Manufacturers and Suppliers of High quality rice bran oil expeller machine.Shandong Leader Machinery Co.,Ltd. manufacture High quality rice bran oil expeller machine making machine using cutting-edge technology, Shandong Leader Machinery Co.,Ltd. have many kinds of Solvent Extraction Plant for you reference,such as High quality rice bran oil expeller machine ,Shandong Leader Machinery Co.,Ltd. can meet your different requirement in Solvent Extraction Plant.Welcome to contact Shandong Leader Machinery Co.,Ltd.,contact name:Ms.Myra for a quotation
(Tel/whatsapp:0086-18363092712, Email:sales2@ldfoodmachine.com,Skype:leaderfoodmachine2).Welcome to send us your enquiry about capacity for High quality rice bran oil expeller machine, inform us raw material you want to use for High quality rice bran oil expeller machine,and specific requirements for High quality rice bran oil expeller machine.Shandong Leader Machinery Co.,Ltd. will provide you best solution for your project about Solvent Extraction Plant.

 

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