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Shandong Leader Machinery Co.,ltd. is mainly focused on all kinds of seed oil extraction line rice bran oil plant equipment . Our company has established about 30 years . We have got much more experience in this field Edible Oil Refinery Plant 2-1000TPD with CE/ISO/SGS . And On the Edible Oil Refinery Plant 2-1000TPD with CE/ISO/SGS technology ,we cooperate with our Industry .University .And Shandong Leader Machinery Co.,ltd. have the professional engineer .And our workers all work with their certification . The rice bran oil plant equipment pretreatment process , the rice bran need to be have a magnetic separation Edible Oil Refinery Plant 2-1000TPD with CE/ISO/SGS ,removing the small iron ,. Then we need to clean the rice bran ,wipe off the middle or samll light impurities.Then exrusion puffing , make the oil come out easily .After that ,Shandong Leader Machinery Co.,ltd. need to make the rice bran dry by Edible Oil Refinery Plant 2-1000TPD with CE/ISO/SGS ,rice bran oil plant equipment control the moisture between 9-9.5 % . Then Shandong Leader Machinery Co.,ltd. send the rice bran to extractor for leaching .
Edible Oil Refinery Plant 2-1000TPD with CE/ISO/SGS
1. Edible Oil Refinery Plant
In order to achieving a good quality of sunflower oil ( good Taste, Good Odor , Good Appearance and storage easily.), The Crude sunflower oil obtained by screw pressing and solvent extraction of sunflower seed will be sent to refinery to refining ( Degumming, Alkali Refining; Bleaching; Deodorizing; Dewaxing( some edible oil); fractionation ( some edible oil)
2. Edible Oil Refinery Plant --Degumming
Crude sunflower oil contain gums, or gum like material. These consist largely of different carbohydrates,
proteins and nitrogen compounds, and can be divided into hydratable and nonhydratable gums.If these
are not removed before the fat or oil is exposed to the high temperatures used in deodorization or
deacidification/deodorization, quality problems can well emerge. This is because the gum can give rise to problematic emulsions that in turn result in a significant waste of oil that could otherwise provide revenue.Water, chemicals or enzymes These gums can be removed using either water degumming, other specialist degumming and special degumming processes. Hydratable gums can be removed using water, because they absorb water and then become insoluble in oil. They are then removed using centrifugation .
Nonhydratable gums, on the other hand, are normally removed using a form of acid hydrolysis or caustic soda neutralization â phosphoric acid is the most common because it is the most cost effective.
Adding such acids also helps remove any trace metals by making them form insoluble complexes.
2.1 Main Oil Refinery Machine in degumming section
Specification of Centrifuge Separator
Model |
Capacity (l/h) |
Inlet Pressure (mpa) |
Out let Pressure (mpa) |
Power (KW) |
Weight (kg) |
Dimension(mm) |
DHZ550E |
6000-15000 |
0.05 |
0.1-0.3 |
22 |
2600 |
1850Ã1550Ã2050 |
DHZ550A |
5000-10000 |
0.05 |
0.1-0.3 |
18.5 |
2600 |
1850Ã1550Ã2050 |
DHZ470 |
2500-7000 |
0.05 |
0.1-0.3 |
15 |
1700 |
1800Ã1200Ã1800 |
DHZ400 |
2000-4000 |
0.05 |
0.1-0.25 |
15 |
1500 |
1800Ã1200Ã1800 |
DHZ360 |
1200-2500 |
0.05 |
0.1-0.25 |
7.5 |
650 |
1500Ã1150Ã1500 |
DRZ550 |
6000-1800 |
0.05 |
0.1-0.3 |
22 |
2200 |
1620Ã1300Ã2200 |
DRZ400E |
4000-7500 |
0.05 |
0.1-0.35 |
7.5 |
850 |
1300Ã900Ã1500 |
DRZ400A |
2000-6000 |
0.05 |
0.1-0.35 |
7.5 |
800 |
1300Ã900Ã1450 |
DR(S)Z360 |
1200-2500 |
0.4-0.55 |
0.2-0.4 |
5.5 |
600 |
1250Ã1050Ã1500 |
3. Edible Oil Refinery Plant --Bleaching
Bleaching is one of the key processes in palm Oil refinery, designed to remove not only pigments, but
also a wide range of other impurities. Most crude fats and oils contain impurities that have to be removed
for both commercial and health reasons. Modern industrial bleaching technologies are the way to do this.
3.2 Main Equipment of Bleaching
Specification of Bleacher
| Model | TSG120 | TSG160 | TSG180 | TSG200 | TSG220 |
| Capacity | 1.5 | 3 | 5 | 8 | 10 |
| Dia.(mm) | 1200 | 1600 | 1800 | 2000 | 2200 |
| Power | 2.2 | 3 | 4 | 5.5 | 5.5 |
4. Sunflower oil Refining machine --Deodorization
Deodorization is an absolute necessity in processing palm oil fats and oils. How efficiently it is done
determines what you can achieve in your processing operations as a whole, in terms of removing odours,
pigments and volatile substances.
When processing palm oil and animal fats, it is crucially important to remove any undesirable
compounds that can affect flavour, odour, stability and colour. Deodorization is a vacuum steam
distillation process in which steam is passed through such oils at very low pressure and relatively high
temperature in order to remove any such substances still present after the preceding processing stages.
4.1 Main Equipment of Deodorization
4 Sunflower oil Refining ---Dry Fractionation
In edible oil processing, a fractionation process consists of a controlled cooling of the oil, thereby inducing a partial, or âfractionalâ, crystallization. The remaining liquid (olein) is then separated from the solid fraction (stearin) by means of a filtration or centrifugation.
5 Final Sunflower oil Refining Machine
Item |
Quality Index |
|||
First grade | ||||
Color |
( Lovibond Colour 25.4mm) |
----------------- |
||
(Lovibond Colour 133.4mm) |
Yellow 20 Red 2.0 |
|||
Smell & taste |
|
Odorless &bland |
||
transparency |
|
Clear& Colorless |
||
Moisture&Volatiles |
% |
0.05 |
||
Insoluble |
% |
0.05 |
||
Acid Value(KOH) |
(mg/g) |
0.2 |
||
Per Oxide Value |
(mmol/kg) |
5.0 |
||
Residue solvent |
(mg/kg) |
|
Not be detected |
|
6 Company Indroduction
Henan LD Cereals And Oils Machinery Co., Ltd. (short for HHFOME) is a manufacturing enterprise specialized in producing oil and cereal processing equipments in China. HHFOME consists of Henan Huaxian Grain Machine Factory, Huaxian Hangpeng Grain Machinery Co., Ltd. and Beijing Huakang Xiwang Biological Technology Co., Ltd.. Established in 1988, HHFOME covers an area of 63,000 square meters and has 210 senior engineering technicians. Our company has 202 sets of automatic processing equipment. Processing capacity of our enterprise is more than 3000 sets every year. HHFOME has obtained independent export rights and has passed the evaluation of ISO9001:2000 Quality System Management Certification. We have got 22 national patents, 4 international awards, 2 national awards and 2 provincial awards.
Main Projects Scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
-----Grain deep processing project
Typical Project:
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refining project
----150-1000T/D cottonseed dephenolizing protein
----10-120T/H palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing project
Newest Technology:
---Energy saving oil vacuum deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
If you want to know more information about soybean oil plant, Please Leave Messenge on below form and click " send" blew . I will reply to you . thanks Skype: LD-sales09 Mobile: 0086-18203651296 ( viber & whatsapp)
When Shandong Leader Machinery Co.,ltd. get the rice bran seed cake from pretreatment ,we need to put the cake to the extractor .Then the Edible Oil Refinery Plant 2-1000TPD with CE/ISO/SGS solvent oil dissolve in the oil . We get the mixed oil . We heat the mixed oil by Edible Oil Refinery Plant 2-1000TPD with CE/ISO/SGS . And the solvent changes gas . Then we get the oil from the cake .Shandong Leader Machinery Co.,ltd. want to get the one grade rice bran oil or two grade rice bran oil by Edible Oil Refinery Plant 2-1000TPD with CE/ISO/SGS .And we must refined the crude oil ,by Edible Oil Refinery Plant 2-1000TPD with CE/ISO/SGS ,decolorization , deodorization , deacidifiztion ,dewaxing . We wipe off the phospholipid , free fatty acid , color ,and smell ,wax . Then the rice bran oil plant equipment can be used .raw oil tank and bleached oil tank , accommodated under the structure on the ground floor. Then Edible Oil Refinery Plant 2-1000TPD with CE/ISO/SGS cooler, conduction oil furnace, rice bran oil plant equipment steam generators, vacuum pump, water pumps, oil pumps and refined oil tank are arranged on the ground floor around the steel structure i.e.
If you have any demand about microwave drying equipment and edible oil refining equipment, pls feel free contact us any time.
Email:sales21@ldfoodmachine.com
Whatsapp:+86 13064099546
Skype:leaderfoodmachine21
Contact:Mandy
NOTE:We can specially design the machine according to your production's features.
Crispy Rice Food Processing Line
