Sunflower oil production line basic flow chart:oilseeds pretreatmentâÂÂpre-pressingâÂÂsolvent extractionâÂÂoil refining.Our engineer can design different process of sunflower oil extraction machinery, according to the different requirements and target price.
Shandong Leader Mechanical Equipment Co., LTD can configure design process sunflower seed oil extraction production line for the customer, under normal circuLDtances, process engineers will configure the latest technoloLD to customers depending on customer requirements and target price.
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soybean oil extraction machine
LD LD Food & Oil Machinery Engineering Co., Ltd.Edible Oil processing plant SupplierKen Wang | Trade Manager
Mobile: 18203651296 Email:sales09(at)oilmachineworld.com
Skype: LD-sales09 Web:www.oilmachineworld.com
Product Description
1 Soybean Seeds Pretreatment( Preparation) and Extraction
- Processing Capacity : 10TPD To 1000TPD Soybean
- Suitable Raw Materials: Soybean Seed
2 Main Equipment of Soybean Pre-treatment Plant and Extraction Plant
- Bucket Elevator
- Cleaning Sieving
- Destoner
- magnetic separator
- dehuller ( for some oil seeds)
- crusher/Flaker
- cooker
- Presser ( Expeller)
3 Description of whole Extraction Plant LD LD Cereals And Oils Co.,Ltd is the leading Manufacture in Soybean Oil seeds Extraction and Crude Soybean Refinery in China.LD company has built thousands of oil seeds plant in all over the world during 60 years period. Soybean OIl Process steps in simple as follows : Bucket elevator is mainly used in elevating raw materials(fines,seeds)vertically.It is the self-cleaning type and easy to operating.
Head roll |
diameter*width |
600*350mm |
Covered with rubber material |
A3 anti-friction,imported rubber |
Cover thickness of the rubber |
12-15mm |
Hardness |
>=70Duro |
Tail pulley |
diameter*width |
D600*350mm |
Structural stLDe |
Squirrel cage |
Tensioning gear |
Shape |
Screw tensioning |
Stroke of tension |
300mm |
Holdback |
NYD85-D80 |
Tacho-generator |
PNP/NO/DC24V/NI5-M12-OP6L |
Off track sensor |
CDS 80C(optional ) |
Explosion venting membrane |
Stainless steel(optional) |
soybean Oil seeds Cleaning sieving is specifically designed for the preliminary cleaning of all types of seeds at high flow rates in preparatory section. It effectively removes all size impurities from the seeds. The seed cleaner is fitted with an Aspiration channel for the removal of finer particles lLD husk, chaff etc. Soybean Destoner is used for the cleaning of grain and other granular products such as stones, mudballs, glass pieces, metal pieces etcâÃÂæ from the seeds. The machine is provided with 2 screens in the sieve box for effective separation of stones. Degree of separation can be optimized by individually adjusting screen inclination and air quantity.Cracker Roller Mill with 4 rolls is used mainly in solvent extraction plants for the crushing of oil seeds. The rolls are pressed together mechanically by disc springs. The feed gate is adjustable to regulate the feed stock. Large doors arranged on both sides of the machine allow visual inspection and sampling
Model Item |
YPSG25ÃÂÃÂ80 |
YPSG25ÃÂÃÂ100 |
YPSG25ÃÂÃÂ125 |
YPSG40ÃÂÃÂ100 |
capacity(t/d) |
68-80 |
100-150 |
160-200 |
280-350 |
particle size after cracking(section) |
1/4-1/8 |
1/4-1/8 |
1/4-1/8 |
1/4-1/8 |
Fines content |
4% |
4% |
4% |
4% |
Speed ratio |
1:1.51 |
1:1.51 |
1:1.51 |
1:1.51 |
Pin roll specification(diameterÃÂÃÂlength)(mm) |
ÃÂæ250ÃÂÃÂ800 |
ÃÂæ250ÃÂÃÂ1000 |
ÃÂæ250ÃÂÃÂ1250 |
ÃÂæ400ÃÂÃÂ1000 |
Cooker is designed for the cooking and/or conditioning of oilseeds during the preparation process before the mechanical pressing or flaking. Vertical Cookers are multi staged and big size stages are used. Besides sterilizing and decontaminate the seeds, the cooking process is to provide the cooked seeds with plasticity to reduce the oilâÃÂÃÂs viscosity and clot the proteins
Model |
Capacity(t/d) |
Power(kw) |
Heating area (m2) |
softening |
cooking |
YZCL150ÃÂÃÂ5 |
40-60 |
20-30 |
22 |
14.5 |
YZCL180ÃÂÃÂ5 |
80-100 |
40-50 |
30 |
20 |
YZCL210ÃÂÃÂ5 |
100-150 |
60-70 |
30 |
26.2 |
YZCL250ÃÂÃÂ5 |
160-200 |
80-90 |
37 |
42 |
YZCL250ÃÂÃÂ6 |
180-250 |
90-100 |
45 |
50.4 |
YZCL280ÃÂÃÂ5 |
220-260 |
110-130 |
55 |
52 |
YZCL280ÃÂÃÂ6 |
260-300 |
130-150 |
55 |
62 |
YZCL300ÃÂÃÂ5 |
250-300 |
120-140 |
55 |
56.8 |
YZCL300ÃÂÃÂ6 |
300-350 |
150-200 |
75 |
67 |
YZCL400ÃÂÃÂ5 |
550-600 |
280-300 |
110 |
89.4 |
YZCL400ÃÂÃÂ6 |
700-800 |
300-350 |
132 |
107 |
YZCL400ÃÂÃÂ7 |
800-900 |
350-400 |
132 |
120 |
4 Soybean Solvent Extraction Plant
Solvent extraction is the process of extracting oil form solvent i.e, Soyabeans, sunflower,cotton seeds, rapeseeds, peanuts, canola, ricebran, palm kernel etc.Established in 1950, we are a leading Manufacturer and exporter of Solvent Extraction Plant.
Solvent extraction consists of the following operations:
1) Preparation of seeds for extraction
2) Desolventising
3) Distillation
LD LD food&oil machinery engineering co.,Ltd have well equiped infrastucture and experience of successfully commissioning solvent extraction plant for diifenrent clients across the globe.
LD Solvent Extraction Plant
LD Solvent Extraction Plants are continuous and fully automatic intended for medium and large scale processing. A modern desolventizer Toaster has always been standard equipments in the plant for better de- solventization and biological value of metal is achieved by the Desolventizer toaster apart from incorporation more stable moisture
LD Solvent Extraction Plants are known for efficiency, modern design and a continuous process of up gradation and other sales service at par with international standards
Salient Features for Kumar Extraction Plant
1. Extraction :
- Circulation system is developed to have better solvent meal contact to have optimum recovery of oil.
- Better draining time is provided to reduce solvent contains in the extracted meal which will reduce the load on the D.T.
- Special rinsing and back washing system to keep the band conveyor clean which will provide better percolation and avoid flooding i.e. better extraction.
- Special fines separation system is provided to reduce fines in the final miscella which ultimately help to reduce load on the distillation system and will give solvent free oil with minimum fines and sludge.
- This also help to avoid scale formation in the distillation system and help to minimize over heating of the oil and reduce utility consumption.
- Specially designed condensation and recovery system help in maximum heat utilization and reduce load on condensation, which ultimately reduce solvent loss.
- New vent vapour recovery system help in better recovery of solvent from vent vapours.
- Provision of special cooling system to help to produce final oil at 10-15ÃÂðC above the ambient temperature, which will prevent oxidation and colour fixation of the oil.
Desolventizing Toaster Plant
Vapor tigLD construction in carbon steel, for Desolventizing as well as toasting, specially designed for oilcake and comprising of a number of stages with bottoLD jacketed for the purpose of indirect heating. Centrally rotating shafts provided with scrappers along with sparge steam distribution to ensure uniform heating and movements of the materials in the stages. Fitted with indicators to indicate the level of material in the stages. Final discharge door is later connected with the feeding, complete with driving mechanism. With Pneumatic Meal Level Controlling arrangement.
Salient Features:
- Desolventiser toaster is to be provided with hollow shaft steam connections to the blades to facilitate injection of steam in the material through moving blades. This ensures the intimate contact of steam with meal and effective transfer of latent heat to accelerate evaporation of hexane. This system ensures the highest contact ratio between sparge steam and meal to be Desolventised per unit area
- Another advantage of sparge steam through blades is, it reduces the number of steam injection nozzles and free working space and operator friendly system, which allows precise controlling of quantity of steam by one valve
- DT outlet duct is designed to get the vapor velocity sufficient to cyclonic separation. Wet dust catcher is specially designed with incorporated cyclone separator and Vapors thoroughly washed with water sprays for removal of dust particles. This high efficiency cleaning provides trouble free running of heat exchangers
- The provision of plug-o-seal conveyor with variable speed drive at outlet of desolventiser ensures sealing of system. Thus eliminating the possibility of air entry into the desolventiser toaster
- DT vapor outlet is routed through various heat exchangers. The condensers and economizer are so designed to achieve minimum pressure drop (across shell)
- Zero vent system is a unique feature of Kumar system to minimize the loss of hexane to the atmosphere through final vent. In this system additional in line steam jet ejector is incorporated to provide pull to the vapors, which allows the vacuum in DT Vapor outlet duct up to 25mm of water column. This ensures the effective removal of vapors from DT without any reflux. Exhaust of final vent steam jet ejector is passed to extractor through direct contact type condenser and exhausted to atmosphere through feed bin of extractor. This reduces the amount of hexane going to atmosphere along with air
Shandong Leader Mechanical Equipment Co., LTD believe that whatever the field is, quality has always been at the heart of the companyâÂÂs performance. We treat quality and service as a way of life and hope to serve you in the LD possible manner on a long term and mutually beneficial basis. If you want to know more information about our sunflower oil plant or any other seed processing plant, please contact us in the following form. Our responsible, experienced sunflower oil processing technical team is always ready to serve and guide you at any time.
All the other oil seeds pre-treatment and oil refining equipment, lLD sheller, cleaning sieve, cooker, filter and others is available at Guangxin. If you want to know to start a vegetable oil pressing line with oil press machine, please contact us, we will offer you the LD plan.
Contact:Heidi
Skype:heyabc
Tel:+86 15953125015(also Whatsapp)
Email:sales5@ldfoodmachine.com
Shandong Leader Mechanical Equipment Co., LTD is your LD choice!